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PLC, HMI and SCADA
Control-system integration, operator interfaces, supervisory systems and legacy modernization aligned with the operating process.
Our capabilities
Industrial systems. Operational intelligence. Business integration.
DDG Automation brings controls, data and workflow integration into a single operational view. Our services connect modernization decisions with practical implementation across industrial and business environments.
Industrial systems
Connect equipment, visibility and operating decisions.
Evaluate how controls, supervisory systems and operational data support the work. Define integration requirements, modernization priorities and acceptance criteria around the environment being served.
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OT/IT integration
Connect plant-floor systems with SQL databases, business applications and approved workflows, with clear data ownership and access boundaries.
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IIoT and operational data
Use the Industrial Internet of Things (IIoT) to connect available equipment data with monitoring, maintenance context and production reporting.
Industry experience
Where automation comes to life.
Water and wastewater
Treatment, pumping and connected utility operations.
Smart highways and transportation
Tunnel systems, lane control and field communications.
Material handling
Glass, boards and products moving through coordinated systems.
Manufacturing
Machines, controls and production working together.
Batch processing
Ingredients, sequences and process controls in sync.
Tire and rubber
Connected control from processing through finished tires.
Food and beverage
From process control to filling and packaging.
Industry experience includes projects delivered through previous employers. Images are conceptual.
Manufacturing information
Connect production events to the decisions they support.
MES integration, OEE reporting and batch-process information connect the control-system view with how an operation schedules, measures and reviews work. DDG defines the source records, interfaces and validation needed for the selected use case.
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MES and OEE integration
Connect plant events and operating records to existing manufacturing execution systems (MES), overall equipment effectiveness (OEE) reporting and production information.
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Batch and process controls
Coordinate process sequences, equipment interfaces, recipe information and operating records within the agreed batch or process scope.
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Modernization and commissioning
Plan legacy migrations, support system integration, test operating scenarios and prepare documentation for startup and handoff.
AI and workflow integration
Turn information into useful action.
Apply AI to approved knowledge and repeatable information work. Combine it with validation, system integration and human review so outputs can move reliably into an operating process.
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Maintenance knowledge
Find relevant manuals, work orders and fault records with traceable sources.
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Production and shift analysis
Organize event and downtime context into reviewable summaries and handoffs.
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Business process automation
Connect inquiry intake, document processing, records, approvals and work-order handoffs.
Delivery and oversight
Carry the operating objective through the project.
DDG provides assessment, roadmaps, vendor and scope review, implementation planning, workflow builds and acceptance support. Ongoing automation leadership keeps priorities, technical decisions and accountability aligned.
- Define current systems, constraints and measurable objectives
- Plan interfaces, access, ownership and failure handling
- Test representative scenarios and document acceptance
- Provide documentation and an agreed operating handoff
Technology experience
Work with the platforms already supporting the operation.
The technology foundation includes Rockwell / Allen-Bradley controls, AVEVA / Wonderware, GE Proficy / iFIX and FactoryTalk, with SQL-connected applications and industrial communications. Platform selection follows the installed environment and project requirements.
- PLC and HMI integration; SCADA and operational history
- EtherNet/IP, OPC UA/DA, Modbus, Profibus and IO-Link
- SQL, application interfaces and automated business workflows
OT/IT integration
Give plant data a useful path.
A typical integration connects operating context with the people and business processes that need it. The project defines the sources, interfaces, access and validation at each step.
Equipment and controls
PLCs, HMIs and field devices
Operational context
SCADA, events and historian records
Production information
MES, OEE and SQL-connected data
Business action
Reporting and supervised AI workflows
Before we talk
A few practical answers.
Can DDG work with existing platforms?
Yes. The assessment considers current controls, SCADA, databases and business applications, then defines the interfaces and access required for the proposed work.
Can a project connect plant and business systems?
Yes, where the required interfaces, permissions and data are available. The scope defines what information moves between systems and how it is validated.
How are results evaluated?
Each engagement defines its baseline, deliverables and acceptance criteria. Implementation is evaluated against representative operating cases before broader deployment.
Bring one problem.
Let's define the next step.
A short conversation about the operation, the decision and where DDG can help.